What we do

Full-service folding carton manufacturing

From structural design through finished, palletized product — every capability under one roof, with one team accountable at every stage.

Design

Structural & graphic design

Every successful folding carton starts with the right structural design. Our in-house engineering team works directly with your brand and operations teams to develop a carton that performs on shelf, on the pack line, and in the supply chain.

We design for material efficiency, shelf appeal, and compatibility with automated pack-line equipment — balancing aesthetics with the practical demands of high-speed production. Physical prototypes and 3D mockups are produced before a single production sheet hits the press.

Our pre-press team manages all graphic file preparation, colour separation, and plate-making in-house, ensuring what you approve is exactly what gets printed.

Structural engineering

CAD-based structural design optimized for your specific substrate, product weight, and retail environment.

Physical prototyping

Handmade and machine-cut samples before production approval — see and handle the carton before committing to a run.

Graphic pre-press

Full pre-press including file prep, colour proofing, and plate-making — all managed in-house for consistency.

Materials

Substrates & board grades

Substrate selection is one of the most important decisions in folding carton production — affecting print quality, structural performance, shelf life, and regulatory compliance. We work with a comprehensive range of food-safe, FDA-compliant board grades sourced from certified suppliers.

Our materials expertise spans standard Solid Bleached Sulfate (SBS) and Coated Recycled Board (CRB) through to specialty moisture-resistant grades for frozen and refrigerated applications, and FSC-certified stocks for brands with sustainability commitments.

Solid Bleached Sulfate (SBS)

Premium print surface · Standard retail

Coated Recycled Board (CRB)

Recycled content · Sustainability programs

Frozen-grade board

Moisture-resistant · Cold-chain applications

FSC-certified stocks

Chain of custody certified · Natural & organic brands

Specialty coated stocks

Premium finishes · Beverage & spirits

Heidelberg Speedmaster

Multi-color offset · High-speed production

In-line UV coating

Gloss, matte, and soft-touch in-line options

Aqueous coating

Food-safe protective coating · Fast dry

Pantone & brand colour matching

Spectrophotometric colour management throughout

Extended colour gamut

Wider colour range for premium brand reproduction

Print

Offset lithography

Multi-color offset lithography is the foundation of everything we produce. Offset delivers the sharpest detail, most accurate colour reproduction, and most consistent results across long runs — making it the right choice for food and beverage packaging where brand colour accuracy is non-negotiable.

Our Heidelberg Speedmaster press lines are among the most advanced offset presses available. They deliver high-fidelity print across every substrate we run, at the speeds and run lengths enterprise food and beverage brands require.

In-line UV and aqueous coating options are available for functional protection and surface enhancement directly off the press.

Converting

Die-cutting, gluing & forming

Converting is where printed sheets become finished cartons. Our Bobst converting lines handle the full range of folding carton conversion in-house — from precision die-cutting and automated blanking through gluing, windowing, tray forming, and case packing.

The Bobst Expertcut flatbed die-cutter and blanker delivers exceptional cutting accuracy across all board grades. The Bobst Expertfold folder-gluer handles high-speed folding, gluing, and automated carton packing — with integrated quality inspection throughout.

Windowing and tray-forming capabilities allow us to produce more complex carton formats without outsourcing any stage of the process.

Bobst Expertcut

Flatbed die-cutting & automated blanking

Bobst Expertfold

High-speed folder-gluer with carton packing

Windowing

Film application for product visibility panels

Tray forming

Retail-ready and foodservice tray configurations

Automated case packing

Integrated case fill and seal for palletized output

Finishing

Premium coatings & effects

Premium finishing is what separates a good carton from one that commands attention at shelf. Every finishing capability at E.B. Box is in-house — which means faster turnaround, tighter quality control, and no outsourcing delays when your program has a launch date.

From the understated elegance of soft-touch laminate to the high-impact drama of hot foil stamping, we deliver the finishes that premium food and beverage brands require to differentiate their packaging in a competitive retail environment.

Hot foil stamping

Gold, silver, holographic, and custom metallic foils applied with precision for premium shelf presence.

Cold foil

High-speed foil application in-line for metallic effects across larger surface areas.

Embossing & debossing

Tactile surface effects that add depth, texture, and a premium hand-feel to any carton.

Soft-touch laminate

A velvety matte finish that elevates perceived quality and protects print from scuffing.

Spot UV

High-gloss varnish applied to specific areas for contrast and visual punch against matte backgrounds.

Matte & gloss laminate

Full-surface lamination for durability, moisture resistance, and consistent surface finish.

Quality

Quality management & certifications

Quality at EBBOX is not a final check — it is built into every stage of production. Our GFSI-recognized quality management system governs material intake, press approvals, in-line inspection, and pre-shipment review, ensuring every pallet that leaves our facility is to spec.

Our certifications are the baseline credentials that enterprise food and beverage procurement teams require — and we maintain them to the highest standard through continuous training, process review, and third-party auditing.

GFSI certification

Global Food Safety Initiative recognized standard

SQF (Safe Quality Food)

SQF-certified facility and quality management system

FSC chain of custody

Certified responsible sourcing for applicable substrates

FDA compliance

Food-contact compliant materials and inks throughout

In-line colour inspection

Spectrophotometric colour control on every press run

Pre-shipment QC review

100% pallet review before release to shipping

Ready to get started?

Let's build your next packaging program

Talk to a specialist about specs, materials, lead times, and pricing. No commitment required.